Product Design & Development Services

New Product Development

• Basic literature survey: Idea generation and to develop the process flow
• Concept development :
• Feasibility Studies: Economic, Technical, Operational and Schedule (Time) Feasibility
• Design calculations for stresses and strain, selection of materials, basic FEA study to validate the assumptions.
• Engineering design and development of drawings with GD&T and stack-up analysis for the Assembly.

Mechanism Design

• Concept Development
• The path tracing using the kinematics of the mechanism to move.
• Design selection and Development of mechanism as per functional requirement ( Geneva, stack feeder, scotch yoke and others)

SPM Design

Design of conveyors

• Plate, Flat belt, Rope, chain conveyors
• Z-type, Bucket, overhead conveyors for material handling.
• Conveyor design, calculations, material selection and validation as per CEMA standards.

Design of fixtures

• Assembly fixture with POKA YOKE (Manual / Automatic)
• Weld fixtures both TAG & WELD fixture (Manual / Automatic)
• Paint shop component supporting gigs.

Design of gear drives
• Custom designed gear box (Planetary/Compound Drive) for special applications as per standards such as AGMA etc.

Other SPM’S such as pick and place systems, leak testing equipment’s, etc.

Press Tool Design

•CuttingTool Design: Blanking tool, Piercing Tool, Progressive tool design, Compound tool design.
•Bending Tool Design: V bending, Edege bending and Channel Bending Tools and special purpose bending and forming tools.
•Forming Tool Design: All types of forming tools.
•Drawing Tool Design: Deep drawing and shallow drawing.
•Special purpose Tool Design: Transfer Dies design, Crimping and clinching etc.
•Tool Design and development: Tool design calculations for clearance, Shear force and the clamping force. Selection of material and surface treatment process as per tool life requirement in million cylcles.

Plastic Mould Die Design

• Injection Moulding
• Compression Moulding
• Rotational Moulding
• Cam actuated Mouldings

Design Validation

Calculations
• Structural calculation – buckling, Design safe load, crippling load, weld strength calculation, FOS.
• Design of shafts – Shear force, BM, Torsional rigidity, safe speed calculations.
• Calculations for standard component selection such as motor, gear box, hydraulics, pneumatics, bearings, gears etc.
• Remaining life calculations for machineries

EGS Projects

EGS Projects